EVERY DROP COUNTS. Sewer systems are vital for public health and environmental protection. They collect and transport wastewater away from homes and businesses to treatment plants, preventing the spread of disease and pollution.

Early sewer systems, often simple open drains, date back to ancient civilizations like the Indus Valley. Modern sewer systems incorporate complex networks of pipes and lift stations to ensure safe and efficient wastewater collection and transportation to the wastewater treatment plants.

The wastewater pipe network in Europe is
3.2 million
kilometers long, which is eight times the distance between the earth and the moon.¹
The average water consumption per inhabitant in Europe is
124 liters
per day.¹
An estimated
25%
of water is lost due to leakage in sewers worldwide.²

¹Source: EurEau Factsheets
²Source: Global Water Intelligence Report 2024

Typical Damages in Sewers

Sewers can be classified into three zones, and each of these zones may suffer specific damages.

ZoneType of water in this zone
AWaste and storm water
BWaste and rain water
CWastewater
Cross section of a storm drain channel showing different levels of water

Types of damages per zone

Chemical damage
Type of damageWhat happensZones affectedSides affected
Biogenic sulfuric acid attack
Bacteria in wastewater converts sulfates into sulfuric acid, which erodes the concrete. This is a major cause of damage in sewer systems. Ventilation and constant water flow helps reduce it.A, BInternal
Chloride attackChlorides from road salts or other sources can accelerate the corrosion of steel reinforcement within the concrete.B, CInternal
Impact of groundwater and soil contaminantsHarmful substances in surrounding soil and groundwater, such as sulfates, acids, and other aggressive chemicals, can penetrate concrete structures over time, leading to deterioration and reduced durability.-External
Physical damage
Type of damageWhat happensZones affectedSides affected
Erosion
The constant flow of wastewater can erode the concrete surface, especially in areas with high flow velocities or abrasive solids.B, CInternal
AbrasionSolid particles in the wastewater can scrape against the concrete, causing wear and tear.B, CInternal
Root intrusionTree and plant roots can grow into the sewer pipes, causing cracks and blockages.A, B, CInternal/ external
Settlement and ground movementShifting ground can cause cracks and misalignments in the sewer pipes.A, B, CInternal/ external
SedimentationSolids can settle on the invert, reducing the pipe's capacity and potentially leading to blockages.CInternal
3D rendering - Sewer damage - cracks

Cracks

3D rendering - Sewer damage - localized defects in concrete

Localized defects in concrete and corrosion

3D rendering - Sewer damage - full degradation

Full degradation

Solutions for Sewer Systems

Sewers are aggressive environments where concrete must be protected from the chemical attacks which can occur, particularly biogenic sulfuric acid attack, which can cause significant deterioration.

1. Concrete Admixtures

Concrete admixtures for sewers improve the durability in harsh sewage environments by improving the waterproofing and reducing the concrete porosity. They also contribute to abrasion resistance.

Enabling sulfate, chloride and abrasion-resistant concrete

Sika ViscoCrete®
SikaFume®
Sika FerroGard®

Precast concrete pipe segments stacekd on top of each other

2. Concrete Repair

Concrete repair mortars for sewers must resist chemical attack from wastewater, withstand constant moisture exposure, and maintain structural integrity in a harsh environment.

Structural concrete repair mortar

Sika MonoTop®-4012

Structural concrete repair mortar with high abrasion resistance

Sika MonoTop®-3400 Abraroc

Calcium aluminate concrete mortar with high resistance to biogenic acid attack

Sika MonoTop®-4400 MIC

Worker using spray applied concrete repair in sewer

3. Structural Reinforcement

FRP and FRCM systems offer a durable, high-strength, and lightweight solution for sewer reinforcement, effectively rehabilitating deteriorated pipes and extending their service life.

Fiber-reinforced cementitious matrix system

Sika® CarboDur® Grid

Photo of a construction worker applying Sika CarboDur Grid to the crown of a sewer pipe

4. Protection Against Chemical & Biogenic Sulfuric Acid Attack

Concrete protection coatings for sewers must resist a harsh chemical environment, including acids and gases, while also withstanding abrasion and water pressure. 

Xolutec® protection and waterproofing system with high resistance to biogenic acid attack

Sikagard®-7000 CR

Calcium aluminate concrete mortar with high resistance to biogenic acid attack

Sika MonoTop®-4400 MIC

Photo of a concrete sewage pipe precast segment with the inside coated in red with Sikagard-7000 CR

5. Grouting & Adhesives

Cementitious grouts for sewers must be chemically resistant to withstand the harsh environment and often require specialized application techniques to ensure proper sealing and longevity.

Epoxy adhesives

Sikadur®-30

Grouting mortar and sewer lining grout

SikaGrout®

concrete repair in sewer tunnel with tools and materials

6. Water Leaks

Ultra-fast setting mortars stop leaks and maintain system integrity.

Ultra-fast rapid setting mortar

Sika MonoTop®-108 Water Plug

Injection resins

SikaInject®

water dripping leaking at concrete in sewer

Sika's Expert Knowhow & Solutions

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Systems Plus Knowhow: Sika's Holistic Approach to Water Infrastructure

Sika empowers water infrastructure owners, architects, engineers, operators, and contractors with comprehensive support, ensuring project success.
Our commitment extends beyond providing high-quality products; we offer:

Expert Guidance
  • In-depth technical advice and assistance throughout the project lifecycle.
  • Comprehensive support for refurbishment projects, including specification development, detailing, method statements, and application guidance.
  • Expertise in designing new structures for long-term durability.
Cost-Effective Solutions
  • Sika's expertise minimizes overall project costs by optimizing performance and extending service life.
Comprehensive Product Portfolio

Sika delivers a complete range of durable and reliable solutions specifically engineered for demanding water infrastructure applications, including:

  • Concrete admixtures
  • Waterproofing membranes
  • Concrete protection coatings
  • Watertight joint systems
  • Concrete repair and reinforcement systems

Sika’s Experts Provide Assistance to Benefit your Business

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Local Contact

Contact a Sika expert near you for technical support and locally available products and systems.

Global Project Support

Sika’s Project Support Team provides in-depth consultative support for our full product range and represents a single point of contact into the extensive Sika network of experts. Please contact us to learn more or inquire specifically on your current project(s).